Production Control

With the onset of globalization, many of our clients use more than one source to competitively produce merchandise. The recently enhanced Production  Module addresses these market changes.   If you purchase and maintain raw materials inventory, regardless of where the production occurs, the Production and Raw Materials module will give you the flexibility to plan, purchase and track materials through every stage of your production cycle.

Production:

  • Cut order processing allowing entry of "proposed" blanket orders with multiple releases.
  • Standard cutting order and work order forms with raw material issue summary includes bill of material, bill of operation & cost sheet with optional picture.
  • Powerful replicate feature to create master templates for similar styles and/or copy cost sheets between styles and colors.
  • Ability to "drill down" from style master to cutting ticket to detail level.
  • Maintain "min/max" raw materials inventory levels on basic items with exception reporting.
    Provides ability to create bills of material "on the fly" during cut ticket entry and allows for varied bills per cut.
  • Ability to create new raw materials "on the fly" while building B.O.M.
  • Ability to automatically create cutting tickets from multiple sales orders using powerful filters to scope on your search criteria.
  • Allocate orders to cuts with optional ability to generate pick tickets automatically upon receipt of finished goods.
  • Allows you to create your own production queues to track stages of work in process.
  • User defined text, table and date driven fields to allow you to customize production to your specific business with built in report writing capabilities using all fields.
  • System can optionally create work orders to send to contractors for production stages
  • Powerful actual costing system which automatically updates the accounts payable module to avoid duplicate entries
  • Provides the ability to update actual costs using weighted average, LIFO FIFO, or replace
  • Actual cost reporting by style capturing historical costs by cost type( material cost, labor etc)
  • Powerful reporting system with ability to create your own report designs
  • Provides the ability to update actual costs using weighted average, LIFO FIFO, or replace
  • Actual cost reporting by style capturing historical costs by cost type( material cost, labor etc)
  • Powerful reporting system with ability to create your own report designs

Raw materials inventory control:

  • Full raw materials purchasing system with flexible reporting capabilities including historical pricing information by supplier
  • Ability to automatically generate raw material purchases based on cutting tickets or finished goods requirements.
  • Raw material inventory control to the piece of roll level.
  • Time saving ability to replicate materials for similar items.
  • A special consigned inventory notification form specifically designed to keep contractors "in line" when you store materials at their plant.
  • Ability to transfer and maintain inventory levels between warehouses and contractors
  • Inventory transaction history on all "ins and outs" of material inventory
  • Ability to print bar coded piece goods tags.
  • Full stock taking system with variance reporting on physical vs. perpetual inventory.
  • Material commitments, requirements and availability reporting including time framed material requirements.
  • Production and material requirements worksheets against sales orders not covered by production.
  • Cash commitment reporting on raw material purchasing.
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